Factory Dashboard

3AO

Fleet downtime risk

9%

56

avg across 5 machines

OEE

7%

74.8%

baseline 65% → target 73%

Energy today

6%

2,065 kWh

CO₂ saved (mo.)

12%

1,180 kg

€6,840 cost saved

Machines

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CNC-04

CNC Mill

Running
Downtime risk88
RUL ~36h384 kWh

Compressor-1

Air Compressor

Fault
Downtime risk74
RUL ~12h268 kWh

Press-2

Hydraulic Press

Running
Downtime risk61
RUL ~96h612 kWh

Oven-1

Curing Oven

Maintenance
Downtime risk40
RUL ~240h705 kWh

Robot-Arm-3

Welding Robot

Idle
Downtime risk18
Stable96 kWh

Overall Equipment Effectiveness

74.8%OEE

88.8%

Availability

86.1%

Performance

97.8%

Quality

Energy · actual vs forecast

next 12h · Prophet

Downtime & cost · last 8 weeks

Energy by machine · today

Downtime risk by machine

Anomaly alerts

3 active
Compressor-1high

Power draw 60% above expected — possible air leak or failing valve.

CNC-04high

Vibration RMS rising sharply over 6h — bearing wear signature.

Oven-1medium

Heating element underperforming — longer cure cycles, more energy/unit.

AI recommendations

explainable · human-approved
maintenanceService spindle within 36h· CNC-04
88% confidence

Failure probability 88% within 72h. A pre-emptive spindle service avoids an unplanned ~47-min stop and scrap.

↓ 47 min downtime€1,850 saved

Drivers: spindle_temp_trend (+0.41) · vibration_rms (+0.33) · load_cycles (+0.12)

energyFix suspected air leak· Compressor-1
79% confidence

Anomalous draw since 08:20. Leak repair restores baseline consumption (~8.5 kWh/h saved during operation).

↓ 1,530 kWh↓ 421 kg CO₂€421 saved

Drivers: kwh_vs_expected (+0.58) · duty_cycle (+0.21)

processReplace heating element· Oven-1
71% confidence

Degraded element lengthens cure cycles. Replacement cuts energy per unit ~9% and stabilises throughput.

↓ 980 kWh↓ 270 kg CO₂€270 saved

Drivers: cycle_time_drift (+0.37) · temp_setpoint_gap (+0.29)