Predictive Maintenance

3AO

Fleet downtime risk

9%

56

At-risk machines

3

risk ≥ 50

Downtime avoided (mo.)

18%

412 min

Predicted savings

14%

€6,840

Predictive maintenance board

CNC-04

CNC Mill

Downtime risk88

84%

failure prob

36h

RUL

Compressor-1

Air Compressor

Downtime risk74

70%

failure prob

12h

RUL

Press-2

Hydraulic Press

Downtime risk61

58%

failure prob

96h

RUL

Oven-1

Curing Oven

Downtime risk40

38%

failure prob

240h

RUL

Robot-Arm-3

Welding Robot

Downtime risk18

17%

failure prob

RUL

Downtime & cost · last 8 weeks

Maintenance recommendations

Service spindle within 36h88%

Failure probability 88% within 72h. A pre-emptive spindle service avoids an unplanned ~47-min stop and scrap.

Drivers: spindle_temp_trend (+0.41) · vibration_rms (+0.33) · load_cycles (+0.12)